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Reduce Time Of Weighing Fan Blade Moving In Conveyor And Identifying Pigeon Box In Which It Is To Be Kept

 

SUJATA FAN PROCESS AUTOMATION

Navyug has developed a iOT solution for Sujata Fan unit which reduced their time for weighing fan blade and assign correct pigeon box after weighing.

CHALLENGES

The business was facing problem in identifying correct weight of fan blade and complete process was operated manually.

Their process took lots of time and error because of which number of manufactured units was not at it full capacity.

Key requirements of the business were:

  • Reduce time during weighing of fan blade   
  • Reduce error during stacking of blades while packing 
  • Generate QR Code containing information of stacked blade
  • Generate report at the end of production

PROCESS FOLLOWED

  • Extensive visits and interaction with staff and business owners and identified better solutions as per condition prevailed in the manufacturing unit.
  • Presentation of solution was shared with Client
  • Poker Planning
  • Agile methodology with daily standups with client
  • Test Driven Development

RESULTS

  • Reduced their time for weighing fan blade and assign correct pigeon box after weighing

  • Every detail can be monitored by employee through HMI present both sides of the pigeon box

  • Also during stacking of blades taken from pigeon box, a QR code will be generated which will contain all information related to blade

  • Reports is generated at the end of the process

TECHNOLOGY

PLC system, Ladder Logic, HMI Interface (Touch Responsive), Manual UI and hardware testing, Solution Presentation, Trac for Ticketing

Project Case Study

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